High-speed sorting units designed for integration into packaging lines within London's high-demand FMCG and pharmaceutical sectors.
London’s metropolitan area is one of Europe's largest consuming markets. The demand for packaging automation is driven by high labor costs, rising land values, and strict EU and UK regulatory compliance. From the food and beverage corridors in Park Royal to the pharmaceutical clusters in the Home Counties, regional manufacturers require space-saving and low-maintenance solutions.
Furthermore, the UK's Plastic Packaging Tax (PPT) encourages packers to run lightweight PET, recycled PET (rPET), and glass packaging. These materials require handling with care to prevent scuffing and damage. Traditional gravity-fed systems are being replaced by high-performance unscramblers that handle lightweight materials without scratching the bottles.
Our systems incorporate smart controls to align, orient, and feed containers to filling units at high speeds.
Rotary unscramblers provide continuous, high-speed throughput for round containers. Linear configurations offer versatile handling for square, rectangular, and oval bottles on a single system.
Equipped with Siemens, Omron, or Mitsubishi PLCs. Variable Frequency Drives (VFDs) synchronize feeder speeds with the filler to prevent line congestion.
Mechanisms align containers using friction-free chutes and soft contacts, preserving cosmetics surfaces and label pre-prints.
From high-capacity factory lines to integrated conveyor complexes, explore our next group of technical solutions.
Providing industrial packaging solutions with global standards, international certifications, and patented designs since 2015.
Established in 2015, Collins designs and manufactures integrated packaging systems. Holding 20 national patents, we provide custom engineered solutions for labeling, filling, capping, coding, and sealing.
Our 5,000 m² facility is supported by over 80 engineers and technicians. With ISO 9001, SGS, and RoHS certifications, we ensure precise production quality and mechanical consistency.
Our lineup includes filling, labeling, and packaging machines, alongside coding equipment (TTO, laser, ribbon coders) and consumables (ribbons, ink rollers, labels) for a single-source setup.
Operating with direct export licenses, Collins ships packaging solutions to Europe, the Americas, Asia, and Africa. We offer remote setup assistance and on-site operator training.
Our systems integrate seamlessly with standard production components to minimize downtime.
Designed for speeds exceeding 12,000 BPH. High-capacity hopper elevators feed rotary disks to ensure continuous flow to monobloc rinsing and filling systems.
Constructed with SUS316L stainless steel contacts. Integrated ionized air rinsing and vacuum systems remove microparticles before container filling.
Handles complex, asymmetrical geometries (flat, oval, double-necked) using customized sorting pucks to prevent container tipping on conveyor lines.
Explore our full range of machinery, featuring patent-designed sorters and high-capacity production line components.
Get answers to common technical queries about installing, calibrating, and operating bottle unscrambler systems.
Contact our technical engineering team to receive a custom system layout design, detailed performance metrics, and a direct factory quotation.
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Collins Machine
