Explore our premium grade automatic vertical packaging machines designed for high throughput and precise dosing configurations.
Analysis of high-speed vertical form-fill-seal (VFFS) systems within global modern manufacturing lines.
In high-volume manufacturing, the unit economics of single-serve packaging (sachets and stick packs) demand continuous operation, minimal film waste, and maximum output per square meter of floor space. Standard single-lane vertical packaging machines are fundamentally limited by mechanical cycle times. Multi-lane sachet packing machines solve this bottleneck by scaling production horizontally.
By running 4, 6, 10, or up to 12 lanes in parallel, a single operator can manage output speeds of up to 400 to 800 stick packs per minute. The system slits a wide film roll into multiple strips, forms individual tubes, seals them, doses the product simultaneously, and cuts them. This vertical integration drastically reduces labor costs, saves consumable roll stock, and lowers power consumption compared to maintaining a fleet of single-lane VFFS systems.
Furthermore, our modern machines feature isolated lane-control mechanisms. In the event of a minor dosing variance or raw material issue in one channel, advanced sensors allow for lane-specific parameter adjustments, ensuring overall equipment effectiveness (OEE) remains exceptionally high.
Whether packing 3g of collagen peptide powder or 30ml of active pharmaceutical syrup, our volumetric pumps, rotary valves, and servo augers yield repeat accuracy within ±1%, preventing product giveaway and complying with strict international filling weights standards.
Using thermal or ultrasonic continuous sealing jaws with precision temperature controls (PID loop), our machines prevent capillary leaks in high-performance barrier films, ensuring long shelf life for oxygen-sensitive or hygroscopic ingredients.
A global leader in fully integrated high-precision automatic filling and packaging technology.
Henan Collins Machine Co., Ltd. was established in 2015. From day one, the company has focused on designing and manufacturing end-to-end automated packaging solutions. With 20 national invention patents, Collins demonstrates a decade of technical expertise in integrated systems including labeling, filling, capping, coding, sealing, and shrink-wrapping for a wide range of industries.
In a 5,000 m² state-of-the-art facility, more than 80 skilled engineers and technicians support advanced production and assembly capabilities. The company operates automated coating, slitting, and quality-control lines to ensure precision and reliability across all equipment and consumables. Certified under ISO 9001, SGS, and RoHS standards, Henan Collins Machine Co., Ltd. is committed to delivering high-performance packaging machinery that meets global OEM and contract packaging requirements.
Henan Collins Machine Co., Ltd. specializes in the development, production, and sales of labeling machines, filling machines, packaging machines, thermal transfer coders, ribbon coders, ink roller coders, laser coders, and other coding equipment. The company also provides a full range of consumables, including TTO ribbons, ink ribbons, ink rollers, carbon ribbons, and label paper. This integrated product portfolio supports industries such as food, daily chemicals, pharmaceuticals, cosmetics, and more, offering a complete one-stop packaging solution.
With self-operated import and export licenses, Henan Collins Machine Co., Ltd. delivers turnkey solutions to customers across Asia, Africa, Europe, and North and South America. A multilingual service network ensures efficient installation, preventive maintenance, and 24/7 remote support. Serving industries from food and beverage to pharmaceuticals, cosmetics, electronics, and logistics, Collins provides customized production line design, fast response service, and on-site training—helping customers improve uptime, traceability, and overall equipment effectiveness worldwide.
From premium steel and CNC milling to final mechanical assembly and dynamic calibration checks.
How multi-lane packaging fits specific regulatory frameworks and consumption patterns across the globe.
For North American and European manufacturers, validation, accuracy, and safety are key. Our machines integrate dynamic in-line checkweighers, clean-in-place (CIP) liquid systems, and 100% vision-inspection cameras. This setup guarantees compliance with US FDA, GMP, and EU CE standards, making it ideal for packaging items like collagen peptide stick packs and energy gels.
In Asia-Pacific, the demand for single-serve instant coffee (3-in-1 freeze-dried mixes), micro-dose sugar sachets, and liquid jelly pops is immense. We configure our machines for 6 to 12 lanes to maximize output. We also integrate Nitrogen gas flushing to keep food fresher, extending the shelf-life of products on supermarket shelves.
In Central and South America, budget-friendly single-use sachets for ketchup, sauces, shampoo, and liquid soaps are highly popular. Our machines offer custom configurations for vertical seals, tear notches, and irregular shape contours, helping brands capture consumer attention on store shelves.
China's industrial landscape offers an unmatched combination of raw material availability, engineering expertise, and fast turnaround times. At Henan Collins Machine Co., Ltd., we combine this local efficiency with premium global components to deliver reliable, long-lasting machinery.
By using trusted components like Schneider Electric contactors, Siemens PLCs, Omron temperature regulators, and SMC pneumatic systems, we ensure our machines are reliable and easy to maintain. Meanwhile, we source raw materials and manufacture critical mechanical parts in-house. This keeps production costs down while maintaining strict quality control, letting us pass the savings directly to you.
With an extensive inventory of raw metals, high-precision CNC machine shops, and skilled technicians, we can manufacture custom tooling and ship complete multi-lane sachet packaging lines in just 30 to 45 days. This is twice as fast as many Western European competitors, helping you get your line up and running sooner.
Our research and development team is focused on bringing the latest technology to automatic packaging systems. Here is what we are working on for the future:
Standard engineering configuration guidelines for our multi-lane sachet series packaging lines.
| Parameter / Feature | Standard Range Configurations | Applicable Materials / Formats |
|---|---|---|
| Number of Lanes | 2 to 12 Lanes (Custom Configurable) | Stick packs, pillow sachets, 3/4-side sealed packs |
| Output Capacity | 30 - 80 cycles/min per lane (Up to 800 packs/min) | Determined by product viscosity and film composition |
| Dosing Range | 0.5g to 100g (or 1ml to 100ml) | Augers (powders), piston pumps (liquids/gels), flowmeters |
| Bag Width Limits | 15mm to 100mm per lane | Adjusted by changeover collar sets |
| Bag Length Limits | 50mm to 200mm (HMI adjustable) | Programmable servo drawbar pulls |
| Consumable Film Types | PET/AL/PE, PET/PE, Paper/PE, Nylon/PE | Laminated structure roll films with photoregistration |
| Power Input | AC 220V/380V, 50Hz/60Hz, 3-Phase | Optimized to match regional grid layouts |
Expert answers to the most common engineering and procurement questions about multi-lane packaging machinery.
Complete your production line with our specialized packaging, cartoning, and weighing solutions.
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