Automatic Bottles Unscrambler/feeder PET Bottle Sorting Machine for Bottling Line

Product Description

Product Application

The Automatic Bottle Unscrambler is specially designed as a complete set for rinser/filler/capper monobloc systems with the latest international technology. It satisfies high-speed filling requests and raises production efficiency across the entire line.

  • Used for ordering disordered polyester bottles systematically.
  • Disordered bottles are carried into the storing section of the bottle ordering machine.
  • Rotating disk push force ensures bottles enter their designated positions smoothly.
  • Turning device and air-flow adjust bottles into a mouth-up position before transferring.
  • Bottles transfer via neck-guided air conveyors to the monobloc with high speed, efficiency, and sanitation.
  • Air conveyor systems can be modified to meet strict aseptic filling line requirements.
Bottle Unscrambler Machine

Device Features

Developed to support high-speed beverage filling requirements, this equipment features leading domestic engineering technology:

  • Main motor reducer equipped with torque limit mechanisms to prevent equipment damage in case of failure.
  • Two-row bottle arrangement structures ensure each station successfully delivers a bottle to improve overall line output.
  • Hanging bottle conveying duct design prevents bottle overturning during transport.
  • Integrated removal mechanism for handling and discharging damaged bottles.
  • Card bottle detector stops operations automatically and triggers an alarm when necessary.
  • No-bottle detector works directly with the hoist to signal and automate bottle additions.
  • Photoelectric switches control the start/stop functions of the unscrambler system.
  • Convenient injection nozzles facilitate lubricating gears, bearings, and cams.
  • Equipped with maintenance gates and mold replacement doors.
  • Premium components: PLC, inverter, photoelectric switches, and relays from brands like MITSUBISHI, OMRON, and SIEMENS.

Automatic bottles unscrambler/feeder PET bottle sorting machine for bottling line

Technical Specifications

Parameter / Model LP-12 LP-14 LP-16
Work station 12 14 16
Capacity 12000BPH 16000BPH 20000BPH
Gas source pressure 0.7Mpa 0.7Mpa 0.7Mpa
Gas consuming volume 0.5m³/min 0.5m³/min 0.5m³/min
Suitable bottle Dia. 50--90mm
Height 150--290mm
Capacity 350--1500ml
Dia. 50--90mm
Height 150--290mm
Capacity 350--1500ml
Dia. 50--90mm
Height 150--290mm
Capacity 350--1500ml
Main motor power 1.5kw 2.2kw 2.5kw
Bottle Unscrambler Machine Side View

Detailed Components

Air conveyor
Air Conveyor

Utilizes clean air flow to transport empty bottles to the washing-filling-capping machine.

  • Air conveyor tunnel constructed entirely with SUS304 stainless steel.
  • Equipped with internationally renowned brand air blowers.
Washing filling capping 3-IN-1 machine
Washing Filling Capping 3-IN-1 Machine

Automatic unit processing drinking water and juice filling. Designed for outputs ranging from 2,000 BPH to 20,000 BPH based on standard 500ml bottles.

  • Main Machine Material: SUS304 Stainless Steel.
  • Pump Brands: Nanfang, Grundfos.
  • Motor Brand: ABB.
  • Photoelectric Switches: Autonics.
Caps feeder and online washing
Caps Feeder & Online Washing

Employs air blowers to transport caps to the unscrambler system and through the sterilization washing tunnel.

  • Caps are thoroughly washed with sterilized water and pure water.
  • Maintains hygiene standards before cap application.
Conveyor
Conveyor System

Discharges filled bottles smoothly from the production outlet.

  • Equipped with adjustable speed control settings.
  • Motor Brand: ABB.
  • Stainless Steel Frame Thickness: 2mm.
  • Chain Conveyor Material: ABS.
Electrical control box
Electrical Control Box

Central control unit regulating machine processes with advanced electronic parts.

  • Touch Screen: SIEMENS, MITSUBISHI, or WEINVIEW.
  • PLC System: SIEMENS or MITSUBISHI.
  • Breakers/Switches: Schneider.
  • Frequency Converter: MITSUBISHI.

Certifications

Certification 1
Certification 2
Certification 3
Certification 4

Our Service

Pre-Sales Service
Pre-Sales Service
  • Inquiry and professional consulting support.
  • Tailored production line configuration based on your requested hourly output capacity.
  • Comprehensive design layout workups for custom lines.
  • Factory visits and contract finalizing support.
After-Sales Service
After-Sales Service
  • Instructional training for machinery installation and operational procedures.
  • Engineers available to service machinery overseas and implement on-site installations.

Turn-Key Project

Turn-key Project Solution

Complete turn-key project solutions provided.

Covering everything from custom design layouts to outputting final end products. Systems included:

  • Water treatment system.
  • Bottle blowing machinery & air compressor system.
  • Bottle filling machinery.
  • Labeling machinery & date code printer.
  • End packaging systems.

Packing & Delivery

Packaging Box Image
Packaging Details
Size 123 (L) * 456 (W) * 789 (D)
Weight 2T
Details Standard packaging is a wooden box (Size: L*W*H). Exported wooden boxes destined for European countries undergo standard fumigation treatment. In tight container situations, PE protective film wrap is utilized or packaging is completed per specific request.

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Frequently Asked Questions

What types of bottles are compatible with the Automatic Bottle Unscrambler?

The machine is designed for polyester (PET) bottles with diameters ranging from 50mm to 90mm, heights from 150mm to 290mm, and capacities between 350ml and 1500ml.

What safety mechanisms are built into the unscrambler machine?

The main motor reducer features torque limit mechanisms to prevent damage during failures. Additionally, it has card bottle detectors that automatically trigger system shutdown and sound alarms.

Which brands of electronic parts are used in the control panel?

The machine utilizes premium components from top global suppliers, including MITSUBISHI, OMRON, SIEMENS, and Schneider, ensuring high performance for the PLC, touch screen, and frequency converters.

Do you offer installation services for turn-key projects?

Yes, we provide after-sales services that include training for installation and machine usage, with engineers available to install and test machinery overseas at your production site.

What is the standard packaging method used for overseas delivery?

We package our equipment in robust wooden boxes. Export orders destined for Europe use fumigated wooden boxes. In tight spacing situations, protective PE film wrap is applied.

What output capacities are available for the 3-IN-1 filling machine?

Our automatic washing-filling-capping machines offer processing capacities from 2,000 BPH to 20,000 BPH, calculated on standard 500ml bottles.

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